·      Module 1: Introduction to PowerMill

·      Introduction to CAM (Computer Aided Manufacturing)

·      Applications of PowerMill in manufacturing industries

·      Understanding the user interface: Ribbon, Explorer, and Toolbars

·      Overview of workflow in PowerMill

·      File types supported by PowerMill (.dgk, .iges, .stl, .step)

·      Project folder and structure

·      Module 2: CAD Model Import and Preparation

·      Working with IGES, STEP, STL, Parasolid files

·      Surface vs. Solid model handling

·      Common model errors and repair techniques

·      Model alignment and scaling

·      Model orientation to machine coordinate system

·      Module 3: Stock Model and Workplane Setup

·      Importance of defining stock

·      Creating simple and complex stock models

·      Workplane basics: creation, types, alignment, and visibility

·      Use of base and derived workplanes

·      Workplane association with setup

·      Module 4: Tool Library Management

·      Introduction to cutting tools and tool terminology

·      Types of tools: flat end mill, ball nose, bull nose, face mill, chamfer tool

·      Tool creation and parameter setup (flute length, shank, holder)

·      Tool database and importing/exporting tools

·      Feeds and speeds setup based on material

·       Module 5: 2D and 3D Machining Strategies

·      Overview of machining types: roughing, finishing, rest machining

·      Raster, zigzag, spiral, and offset strategies

·      Z-level roughing and finishing

·      Corner finishing and steep/shallow machining

·      Machining parameters: tolerance, stepover, stepdown, overlap

·       Module 6: Toolpath Simulation and Editing

·      Simulation types: wireframe, shading, material removal

·      Toolpath verification techniques

·      Detecting gouges, collisions, and air cuts

·      Trimming, limiting, and linking toolpaths

·       Module 7: Advanced Toolpath Control and Optimization

·      Toolpath ordering and sorting (by level, region, direction)

·      Use of boundaries for toolpath limitation

·      Rest machining using previous toolpath/tool

·      Optimizing toolpath to reduce air time and tool wear

·      Use of pattern finishing and constant Z strategies

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·       Module 8: Multi-Axis Machining (3+2 and 5-Axis)

·      3+2 axis setup (indexing with workplanes)

·      Introduction to full 5-axis simultaneous machining

·      Machine kinematics and axis control

·      Tilting strategies and collision avoidance

·       Module 9: Post-Processing and NC Code Generation

·      Purpose of post processors

·      Selecting and modifying post processors

·      Post processor parameters (tool call, M-codes, format)

·      Generating NC code for different machine types

·      Preview and validation of G-code